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Experimental Study and Numerical Simulation of Directionally Solidified Turbine Blade Casting

Jing YU , Qingyan XU , Baicheng LIU , Jiarong LI , Hailong YUAN , Haipeng JIN

材料科学技术(英)

The directional solidification process of turbine blade sample castings was investigated in the work. Variable withdrawal rates were used in one withdrawal process and compared with the other using uniform rate. A mathematical model for heat radiation transfer and microstructure simulation of directional solidification process was developed based on CA-FD method. The temperature distribution and microstructure were simulated and compared with the experimental results. The stray grains were predicted and compared with the experimental results. The uneven temperature distribution of platform was the main reason of the formation of stray grains.

关键词: Turbine blade casting , null , null

Solidification Simulation of Investment Castings of Single Crystal Hollow Turbine Blade

Jiarong LI , Shizhong LIU , Hailong YUAN , Zhengang ZHONG

材料科学技术(英)

The three-dimensional solidification simulation of the investment castings of single crystal hollow turbine blade at the withdrawal rates of 2 mm/min, 4.5 mm/min and 7mm/min has been performed with the finite element thermal analysis. The calculated results are in accordance with the experimental ones. The results show that with the increase of withdrawal rate the concave curvature of the liquidus isotherm is larger and larger, and the temperature gradients of the blades increase. No effects of withdrawal rate on the distribution of the temperature gradients of the starter and helical grain selector of the blades are observed at withdrawal rates of 2 mm/min, 4.5 mm/min and 7 mm/min. The relatively high temperature gradient between 500ºC/cm and 1000 ºC/cm in the starter and helical grain selector is obtained at three withdrawal rates.

关键词: Single crystal , null , null

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